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Automated Tray Denesting

LeanOne Tool

The LeanOne Tool is a lightweight pneumatic tray denesting solution available in two versions: Buffer and Rack. Designed to integrate seamlessly with the LeanOne Buffer Air or LeanOne Rack Air, it automates tray handling, reduces manual labor, and improves production efficiency.

As it weighs around 10 kg, it is easy to handle and allows for fast tool changes, which makes it ideal for production lines with frequent tray changeovers.

Designed for flexibility, the LeanOne Tool can denest both tightly packed and fragile trays at speeds of up to 120 trays per minute. While customized for a specific tray size, it accommodates variations in material and depth, and supports both short-side and long-side leading trays.

One Tool. Any Tray.

The LeanOne Tool is designed to handle a wide variety of tray types and materials, including cardboard, plastic, foam, pulp, etc. Although the tool is custom-made for a specific tray size, it can still handle variations in material and depth.

Its flexible denesting technology ensures reliable performance across different tray designs, making it the ideal solution for producers seeking maximum versatility with a single tool.

Three Reasons to Choose
the LeanOne Tool

LeanOne Tool

Technical
Specifications

Capacity Up to 120 trays/min
Minimum Tray Length 100 x 100 mm (other sizes on request)
Maximum Tray Length 325 x 265 mm (other sizes on request)
Weight Approx. 10 kg
Steel Quality EN 1.4301, AISI 304
Operational Temperature 5°C-40°C / 41°F-104°F
Humidity 10% - 90%
Noise Level < 80 dB
Automated Tray Handling

Versatile Tray Denesting Designed To Handle Any Tray With Precision

Production efficiency starts with reliable denesting. At QUPAQ, we provide the world’s most versatile technology, capable of handling virtually any tray material and shape with unmatched accuracy.

By eliminating manual bottlenecks and reducing downtime, our solutions ensure your production line maintains a constant, high-speed flow - no matter the complexity of your packaging line.

Optimize Your Output

Let's Find the Best Denester for Your Production Requirements

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We’d love to learn more about who you are, what you’re working on, and where you want to take your food production.